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Optimization on Operational Parameters in Copper Flash Converting Furnace by Numerical Simulation |
Received:October 27, 2019 Revised:November 18, 2019 |
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DOI:doi:10.3969/j.issn.1007-7545.2020.02.003 |
KeyWord:copper; Flash Converting Furnace; operational parameters; orthogonal test; numerical simulation |
Author | Institution |
ZHU Yinbin |
铜陵有色金冠铜业分公司 |
REN Peng |
铜陵有色金冠铜业 |
WU Hui |
中南大学 |
CHEN Zhuo |
中南大学能源科学与工程学院 |
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Abstract: |
Flash Converting Furnace (FCF) in Jinguan Copper has been put into practice since 2013, continuous optimization of operational parameters has vital influence on improving furnace operating conditions. In the early stage, the parameters were optimized based on experience, and were not supported by theoretical data. For this reason, numerical simulation of copper FCF was carried out, and orthogonal test was used to analyze influence of different operational parameters and find the most suitable parameters for copper FCF. The results show that the lower speed of process air, together with higher oxygen concentration of process air and larger flow rate of distribution air, the lower mass fraction of O2 in flue gas goes down at uptake shaft outlet. Compared to standard working condition, mass fraction of oxygen in flue gas at uptake shaft outlet drops from 8.32% to 6.37%, and utilization rate of oxygen rising from 88.96% to 92.67% is obtained under the optimized case found out through orthogonal test. |
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