Selective Removal of Silica in Bauxite Residue by Leaching with Phosphoric Acid
Received:April 22, 2023   Revised:April 29, 2023   Accepted:May 05, 2023      Published Online:July 10, 2023
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DOI:doi:10.3969/j.issn.1007-7545.2023.08.006
KeyWord:red mud; phosphoric acid; alumina; silica; leaching
                    
AuthorInstitution
GE Zhu-yan 武汉工程大学
DENG Bo-na 武汉工程大学
YAO Yu-qi 武汉工程大学
ZHANG Hai-bo 武汉工程大学
WANG Peng-fei 武汉工程大学
RUAN Yao-yang 武汉工程大学
ZhANG Han-quan 武汉工程大学
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Abstract:
      Bauxite residue is the solid waste generated in the alumina production process from bauxite ores, and it is also a low-grade alumina resource. Alumina is difficult to be directly extracted through alkali digestion process due to the high content of silica and low alumina-to-silica ratio. Phosphoric acid was introduced in this study to achieve the selective dissolution of silica and separation of alumina against silica in the non-magnetic material derived from reductive roasting and magnetic separation process of bauxite residue. Under the optimum conditions including phosphoric acid concentration of 1.0 mol/L, liquid to solid ratio of 15 mL/g, leaching temperature of 50 ℃, and leaching time of 60 min, the leaching rate of silica is approximately 82%, and the alumina-to-silica ratio of the leached residue is 4.4, enriched about 2 times compared with the non-magnetic material. Subsequently the acidic leached residue was further subject to alkali digestion process with NaOH solution at 35% at leaching temperature of 260 ℃. The leaching ratio of Al2O3 is 93%, which is only 69% in the non-magnetic material before desiliconization. The selective separation of silica in non-magnetic material through phosphoric acid leaching process is owing to the dissolution of silica in aluminosilicate minerals in the acid solution whereas the aluminum-contained components is transformed into the insoluble "AlPO4" precipitate after reacting with phosphoric acid.
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