Mineralogy Characteristics and Recovery of Copper in Acid Leaching Residue of a Copper Concentrate in Democratic Republic of the Congo
Received:July 11, 2024   Revised:August 02, 2024   Accepted:August 05, 2024      Published Online:September 11, 2024
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DOI:doi:10.3969/j.issn.1007-7545.2024.10.020
KeyWord:copper concentrate acid leaching residue; process mineralogy; copper ferrite; pressure leaching; copper recycling
              
AuthorInstitution
LIN Rongyue 华刚矿业股份有限公司
ZHANG Leigang 华刚矿业股份有限公司
WEI Qijin 矿冶科技集团有限公司
ZHANG Zhengyang 矿冶科技集团有限公司
YANG Weijiao 矿冶科技集团有限公司
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Abstract:
      The process of wet copper smelting is mainly used to extract copper from copper concentrate in Democratic Republic of the Congo (DRC). After roasting and two-stage acid leaching of copper sulfide concentrate containing 55%~65% copper, the acid leaching residue contains 3%~10% copper. Based on the process mineralogy analysis of calcine acid leaching residue of a copper concentrate in the DRC, pressure leaching method was used to recover copper from the acid leaching residue. The results show that copper in the acid leaching residue of calcine of copper concentrate mainly exists in the form of chrysocollite, chalcanthite and copper ferrite. The copper content of these three minerals accounts for 96.87% of the total copper content, and copper ferrite is the main difficult to leach mineral. During acid leaching, the amount of acid used has the greatest impact on copper leaching rate. The copper leaching rate is 94.52% and copper content in the residue can be reduced from 7.66% before treatment to 0.52% under the optimum leaching conditions including liquid-solid ratio of 4 mL/g, acid-ore ratio (the mass ratio of sulfuric acid dosage to acid leaching residue) of 65%, a leaching time of two hours, and leaching temperature of 180 ℃.
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