Study on Data Analysis and Visualization of Lifespan of Aluminum Electrolysis Cells
Received:September 11, 2024   Revised:September 11, 2024   Accepted:September 12, 2024      Published Online:October 29, 2024
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DOI:doi:10.3969/j.issn.1007-7545.2024.11.012
KeyWord:aluminum electrolysis; cell lifespan; exploratory data analysis; distributed sensing
                          
AuthorInstitution
LI Jie 中南大学 冶金与环境学院
SHI Huihong 中南大学 冶金与环境学院
PENG Chen 微软中国有限公司无锡分公司
CHEN Can 中南大学 冶金与环境学院
CHEN Kaibin 中铝郑州有色金属研究院有限公司
LUO Yingtao 中铝郑州有色金属研究院有限公司
ZHANG Yanan 中铝郑州有色金属研究院有限公司
WANG Huaijiang 中铝郑州有色金属研究院有限公司
ZHANG Hongliang 中南大学 冶金与环境学院
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Abstract:
      With the deepening development of industrial informatization, the volume of data generated during aluminum electrolysis production has increased significantly, rendering traditional data analysis methods insufficient for addressing complex industrial environments. In this paper, a big data analysis framework for aluminum electrolysis based on an edge-cloud real-time sensing system was proposed, which integrates online monitoring, manual offline detection and recorded data. Firstly, the classical statistical analysis methods were employed to conduct an initial study on the lifespan and process parameters of aluminum electrolysis cells, revealing an average lifespan of 2 064 days, with 58% of the cells operating for over 2 000 days. Then, the Exploratory Data Analysis (EDA) method was applied to perform data preprocessing, including handling missing values, noise reduction, and feature scaling. The distribution characteristics and correlations of process parameters are visualized. Finally, the key variables were extracted, which provides foundational data for the establishment of the lifespan prediction model for aluminum electrolysis cells.
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